From concept to production-ready vehicle bodies
- End-to-end Body Engineering for ICE, Hybrid & EV platforms
- Expertise across Styling, BIW, Closures, Trims, CAE & Validation
- Modular, lightweight designs for faster launches and lower costs
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Body Engineering

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Our Services

Why Us?

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Body engineering solutions with optimum cost, safety and reliability 

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 <h3>Underbody sub-structure design expertise includes</h3>
- Front energy absorber system/front crash box <br>
- Front end assembly<br>
- Dash structure assembly<br>
- Front floor assembly<br>
- Rear floor assembly<br>
- Rear crash box<br>
<br>
<br>

<h3>Platform development – Concept to SoP</h3>
- Platform finalization (modular platform / conventional platform)<br>
- Benchmarking & vehicle teardown activities<br>
- Platform dimensions, vehicle model variants & specifications finalization<br>
- Platform layout & load path finalization<br>
- Occupant positioning, modules packaging study & master section creation<br>
- Concept  development<br>
- Detail  components  design  for  proto  release  & CAE<br>
- DFM, DFA & DFMEA document preparation and check<br>
- CAE, MFG & Tooling coordination to get the parts done<br>
- Data release in OEM/customer specific<br>data management tool (PLM/PDM)<br>
- Design modification and 2D GD&T drawing creations<br>
- SOP build and testing support<br>
<br>
<br>

<h3>Upper body sub structure design expertise</h3>
- Body side assembly<br>
- Body side outer panel<br>
- Inner reinforcement ring assembly<br>
- Outer reinforcement ring<br>
- Quarter panel assembly<br>
- A/B/C pillar assy<br>
- Roof assembly<br>
- Roof panel<br>
- Front roof bow<br>
- Mid/rear roof bow assy<br>
- Rear wall assy. (Commercial segment only) <br>
<br>
<br>

Body in White

<h3>Closures design expertise</h3>
- Side door (Front & rear door) <br> 
- Hood/bonnet <br> 
- Tail gate/trunk <br> 
- Fender   <br> 
- Sunroof    <br> 
<br>

<h3>From benchmarking to SOP</h3>
- Dimensional benchmarking & vehicle teardown <br>
- Styling feasibility & regulation check<br>
- Master section creation<br>
- Concept development, hardware packaging & feasibility<br>
- Detail components design for proto release & CAE  <br>
- DFM, DFA & DFMEA document preparation and check<br>
- CAE, MFG & tooling coordination to get the parts done  <br>
- Data release in OEM/customer specific<br>
- Data management tool (PLM/PDM)<br>
- Design modification and 2D GD & T drawing creations<br>
- SOP build and testing Support<br>
<br>

<h3>Expertise in closures mechanism</h3>
- Window winding unit<br>
- Lock & striker unit<br>
- Hinges<br>
- Inner & outer handle<br>
- Check link/check strap <br>
- Power-door-lock actuator <br>
- Gas spring<br>
<br>

<h3>Closures mechanism design expertise</h3>
- Mechanism/hardware selection based on vehicle specifications & style<br>
- Mechanism packaging and feasibility check<br>
- Hinge axis feasibility<br>
- Glass drop study <br>
- Check strap/check link operating envelope<br>
- Latch, ODH & linkage packaging and feasibility study<br>

Closures Body Engineering Services

Closures and Mechanism

<h2>Interior and Exterior Trim Solutions</h2><br>
<h3>Cockpit</h3>
- Instrument panel assembly<br>
- Cross car beam <br>
- Floor console <br>
- Glove box assembly <br>
<br>

<h3>Door trim/pillar trim </h3>
- Front & rear door trims <br>
- All pillar trims <br>
- Sunroof trims <br>
- Scuff plate <br>
<br>

<h3>Soft trims</h3> 
- Headliners <br>
- Carpet & insulation<br> 
<br>

<h3>Seating system</h3> 
- Front & rear seats with headrest<br> 
- Seat belts <br>
- Seating structure <br>
- Seating trims 
<br><br>

<h3>HVAC system</h3> 
- HVAC system <br>
- Condenser module <br>
- Control panel <br>
- Compressor <br>
- AC piping <br>
- Duct design <br>
- Air vent 
<br><br>

<h3>Exterior </h3>
- Front & rear bumper systems <br>
- Wheel arm <br>
- Fenders LH/RH <br>
- Rocker panels <br>
- ORVM <br>
- Tailgate <br>
- Rear quarter trims <br>
- Wiper systems <br>
- Windshield & glasses with sealing <br><br>

Click to know more about on <a href="/interior-and-exterior">Interior & Exterior Solutions</a>

INTERIOR & EXTERIOR SERVICES

Trims

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BE Compliant Panel

<h3>Business Challenges</h3>

<p>Discovering unexpected NVH issues during design, verification, and vehicle testing</p>

HindujaTech_Small_Car_Design_and_Development_Casestudy.pdf

Case Study on Small Car Design and Development - Body Engineering Services by Hinduja Tech Limited

Designed and developed a common platform for two vehicles with 30% less development time and 25% less development cost
 

Small Car Design and Development

<h3>Business Challenges</h3>

<p>Obtaining accurate data and information from reliable sources or lack of data and information to study the vehicle</p>
<p>Increase in the degree of regulation, price, level of competition and novelty</p>

HindujaTech_Feasibility_Study_Casestudy.pdf

Case Study on Feasibility Study - Body Engineering Services by Hinduja Tech Limited

Hinduja Tech executed a detailed feasibility study of styling surface, Master Sections creation, engineering of parts​, Mountings and Positive Fixings Scheme​, creation of vehicle Level BOM​, Vehicle Prototype and Testing, with 30 % less development time. Our engineers completed the design and Virtual Validation within 12 months​

Feasibility Study

<h3>Business Challenges</h3>           
<p>Difficult to control waste and financial loss within the assembly line</p>
<p>Lack of supply in inventory that is ready to sell</p>


HindujaTech_Light_Commercial_Vehicle_Casestudy.pdf

Case Study on Light Commercial Vehicle Engineering - Body Engineering Services by Hinduja Tech Limited

Partnered with a leading OEM to develop a Light Commercial Vehicle which involved complete Product Life Cycle from styling feasibility to SOP, LHD to RHD Conversion​, Front Facia change with new style, Supplier Development Support​ and Structural Analysis​

Light Commercial Vehicle 

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