Hinduja Tech executed detailed study and analysis of steady state conjugate heat transfer of an EGR cooler
Risks of internal cracks in an EGR cooler causing significant damage to any components or systems downstream. Soot and carbon build-up can also lead to failures with EGR valves
Additionally, air leaks from torn gasket, stretched clamps and ripped couplers causes inaccurate readings to the pressure & temperature sensors, electrical faults of the sensors & EGR valve and an increase in soot. This increase damages the turbocharger as well