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Hinduja Tech provides end-to-end ICE powertrain development services throughout the product lifecycle.
Concept Benchmarking
Our powertrain development services expertise in developing engines from the ground up helps us undertake benchmarking and teardown analysis with finesse using well-equipped testing and protoshop facilities, and also third-party facility vetted via NDA, MSA and MoU agreements.
Dynamic Benchmarking
- Full load performance
- Part load performance
- Crank AV measurement
- Vibration measurement
- Noise measurement
Benchmarking
- Teardown of the engine
- Understanding of mechanical architechture
- System understanding
- Component level understanding
- Bill of material preparation
Gap Analysis & Ideas for Gap Coverage
- Power/Torque
- BSFC
- Crank AV
- Vibration & noise
- Architecture comparison
- Weight comparison and analysis
Design Engineering - Engine Design & Assembly
Hinduja Tech has always risen up to the challenges in engine design & assembly by designing diverse applications and adhering to quality standards and timelines. We also design and assemble system components using DFX concepts like design for assembly, serviceability, and accessibility. With our in-house vehicle integration/vehicle architecture design capability, we conduct a Digital Mock Up (DMU) of the powertrain with the entire vehicle, which can be validated with engine design to accelerate product development.
IC Powertrain Virtual Validation
To reduce the amount of exhaustive physical testing of engines, we have employed various simulation tools running on compatible multi-core workstations to provide results that can be correlated with test data. We also have pre-defined simulation models and best practices documents, which are used for reference purposes and are updated on a timely basis.
1D Simulation
- Thermodynamic simulation
- Crank train dynamics
- Valvetrain kinematics and dynamics
- Lubrication
GT Suite, MATLAB
In Cylinder Combustion
- Port flow analysis
- Combustion analysis
- Exhaust flow analysis
Ansys - ICE Analysis
FEA
- Structural validation
- Thermal analysis
- Multi-body dynamics
- NVH
- Fatigue
Ansys, Nastran, ADAMS, MSC Fatigue
CFD
- Coolant flow analysis
- Airflow analysis
- Ansys CFX
Ansys CFX
Design Validation - Physical Testing
As a part of the reliability demonstration, we also undertake physical testing of engines and components to verify the functional, performance, and durability parameters.
Component Level Test
- Fatigue test
- Connecting rod
- Crankshaft
- Performance test
- Oil pump
- Water pump
System Level Test
- Motoring & valve lift test
- Valve train
- Temperature
- Mapping
Engine Level Test
- Mechanical
- CDT
- RDT
- High speed no load
- Thermal
- DTS
- PST
Prototyping
A malfunction or failure of a single component in an engine can lead to catastrophic consequences. As such, it is essential to fully test and evaluate the performance of an engine prototype. Hinduja Tech has extensive experience in prototyping engine and its components. Hinduja Tech helps its customers with rapid prototyping of engines in a cost-effective manner and possesses the skills to help bring new product concepts to life.
VA/VE & Cost Engineering
In today’s mobility world, there is a constant need to reduce the development cost and stay competitive in the market. At Hinduja Tech, we’re committed to helping OEMs & Tier-1s achieve cost reduction of products and accelerate sustainable, profitable innovation for our customers through our Value Analysis & Value Engineering (VAVE) services.
