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Battery Associated Engineering
With the increasing demand for electrification across the mobility industry, developing a sustainable battery pack plays a crucial role to meet the vehicle performance and safety requirements. Developing battery packs has several critical factors that both OEMs and battery suppliers must carefully consider. Some of these include:
- Modular design
- Optimum weight distribution
- Thermal efficiency
- Efficient battery management system and battery disconnect unit
- Long range
- Product reliability
- Compliance with global safety standards
Some of the other performance factors also come into lay, considering the current technological advancements in batteries.
Battery Associated Engineering Services
We encompass the entire product development cycle for both low and high-voltage battery packs. Our comprehensive approach includes concept modelling, detailed engineering (CAD), rigorous safety-critical testing utilizing various CAE (FEA/CFD methods), electrical systems development, BMS development, and value-added services such as BoM cost reduction, strategic sourcing, bench/vehicle level tests, prototyping, UN/ULC certification including low volume manufacturing support.
Projects Delivered
Li-ion battery pack enclosure design, bus bar design and electrical packaging
Battery Enclosure Design
Projects Delivered
48V BMS development from concept to proto release including custom test bench validation
BMS Development
Projects Delivered
Thermal validation of battery pack enclosure, mounting bracket and internal electronic components
Thermal Validation
Projects Delivered
Battery pack integration on vehicle chassis/body structure
Battery Pack Integration
Projects Delivered
Battery pack safety enhancement during frontal Impact
Safety Enhancement
Why Us?
Experienced to Handle Various Battery Cell Types
Proficient in both Low & High Voltage Battery Development
Modular and Scalable Design Concepts for Different Battery Variants
Advanced Battery Performance Simulation Studies
Extended Capabilities to Design & Develop BMS and BDU for High Voltage Applications
AI-driven Battery Analytics
Proven Cost Reduction Methods
Familiar with Global Battery Safety Regulatory Standards
Case Studies
Battery Thermal Management System
Hinduja Tech helped an automotive giant in analyzing the transient for flow distribution in the coolant pipe, comparison...
EV Battery Pack Design & Cost Reduction
Hinduja Tech has worked with leading US-based battery manufacturer to optimize their current battery enclosure design as...
Battery Enclosure Random Vibration
Hinduja Tech evaluated a battery enclosure's durability under random vibration according to ULC 2580 and SAE J 2380 stan...
Battery Pack Integration Studies
Hinduja Tech played a pivotal role in assisting an autonomous vehicle OEM with the seamless integration of a high-voltag...