<h3>Business Challenges</h3>
<p>Design of vehicle sub-system for lightweight and safety seems to lead the designer towards unforeseen challenges</p>
<p>The bumper is the main structural component which is expected to be sturdy enough to absorb the impact energy, in order to reduce risks caused on road. At the same time, it must possess sufficient strength and stiffness to protect the other vehicle components too</p>


HindujaTech_Bumper_Rigidity_Analysis_Casestudy.pdf

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Bumper Rigidity Analysis

To evaluate the rigidity of the front bumper of a passenger car as per customer standards

<h3>Business Challenges</h3>

<p>Information on the types of inputs to the IPC are needed, which also needs processing. The displayed data may not be directly sensed by the IPC.</p>

HindujaTech_Instrument_Panel_Modal_Characterization_Casestudy.pdf

Instrument Panel Modal Characterization Study

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Hinduja Tech’s engineers worked on the modal characterization and performed meshing for the given instrument panel of a passenger car

<h3>Business Challenges</h3>
<p>Higher process lead time to run VAVE programs right from identification of focus areas till implementation</p>
<p>Lack of process automation to identify the prioritized parts for VAVE programs to achieve highest payoffs</p>
<p> Lack of knowledge repository to digitize “know how” of ideas for product cost reduction problems</p>
<p>Lack of motivation from the employees to provide ideas for cost reduction problems </p>

HindujaTech_Automate_VAVE_Idea_Management_Process_Casestudy.pdf

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Automate VAVE Idea Management Process

Automate VAVE Idea Management process to reduce Lead Time of the process by 30%

<h3>Business Challenges</h3>
<p>In the absence of Data Integration, various different IT databases, ERP and Homegrown IT Tools prevents data from being effective and actionable. It also results in higher cost and lead time</p>
<p>Lack of Data Traceability</p>


HindujaTech_PLC_ERP_Data_Integration_Casestudy.pdf

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Client access to central integrated data staging and transformation leading to cost reduction and time conservation

PLC - ERP Data Integration 

<h3>Business Challenges</h3>

<p>Ignorance towards moulding and forming the mesh wires can cause dent, crease or damage</p>
<p>To prevent a bleed-through of adhesive and to reduce the transparency against a mounting surface, an appropriate backing material is required</p>


HindujaTech_Trims_Meshing_Casestudy.pdf

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Hinduja Tech’s team of engineers worked on the mesh and assigning a thickness for the trims. Using appropriate elements for connection, a perfect 2D shell mesh was delivered to the client

Trims Meshing

<h3>Business Challenges</h3>

<p>Supercapacitors are not well-suited for long-term energy storage as the discharge rate is significantly higher than Lithium-Ion batteries</p>
<p>The choppers can be inadequate due to unsteady voltage and current supply. Also, switching converters can cause a lot of noise</p>


HindujaTech_DC_DC_Converter_Casestudy.pdf

DC-DC Converter/Super Capacitor Module  

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Hinduja Tech’s Engineers have mapped out the entire DC-DC Converter and Super Capacitor Module that contains all the necessary design and development details

<h3>Business Challenges</h3>

<p>Discovering unexpected NVH issues during design, verification, and vehicle testing</p>

HindujaTech_Small_Car_Design_and_Development_Casestudy.pdf

Case Study on Small Car Design and Development - Body Engineering Services by Hinduja Tech Limited

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Designed and developed a common platform for two vehicles with 30% less development time and 25% less development cost
 

Small Car Design and Development

<h3>Business Challenges</h3>

<p>EV Vehicles consumes more charging time and in this case, overnight charging may also not seem convenient</p>
<p>In order to perform better than traditional engine-starting car batteries, traction batteries need to be linked together into arrays, or battery packs, to provide additional power which makes the batteries heavy</p>


HindujaTech_SW_Development_for_EV_Wireless_Electric_Charger_System_Tx_Rx_Modules_Casestudy.pdf

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Conceptualized and developed functional prototype for Magnetic Vectoring based Wireless Electric Charging System

SW Development for EV Wireless Electric Charger System Tx/Rx Modules  

<h3>Business Challenges</h3>
                    <p>Proving the accessibility of assets and being able to effectively manage the same without any issues is key to your enterprise. Struggling to securely dispose of assets and tracking the procurement for disposal</p>
                    <p>The need to identify and mange audit and compliance issues needs to be solved at the earliest to ensure smooth functioning</p>
                    <p>Digital record keeping platform for asset access, importing of assets and reconciling existing assets for effective business performance</p>
                    <p>Requirement for asset transfer and sharing among companies that are part of the supply chain network</p>


HindujaTech_Custom_Web_Development_Microsoft_Stack_Casestudy.pdf

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Custom Web Development - Microsoft Stack

The project was aimed to improve the productivity and safety in the height access industry

<h3>Business Challenges</h3>

<p>Need to provide more personalized experience to a customer by allowing quick and easy selection of customized variant of a product</p>
<p>Need for a solution to support the sales team to independently arrive at the right product for each requirement</p>

HindujaTech_Mobile_Application_Android_Native_Casestudy.pdf

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Mobile Application – Android Native 

Our experts provided guided solutions with SAP integration using Product Configurator App helping customer while achieving better conversion rate


<h3>Business Challenges</h3>

<p>Customers need to immediately locate commercial vehicles with the nearest local mechanic in case of any breakdown, repair or maintenance related issues.</p>
<p>Facing challenges in connecting with the nearest parts retailers to ensure seamless quality of services rendered</p>


HindujaTech_E_Commerce_Magento_IONIC_Casestudy.pdf

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E-Commerce : Magento & IONIC

Designed and developed a digital mobile app for commercial vehicles (M,HCV, ICV and LCV) to overcome below mentioned challenges

<h3>Business Challenges</h3>
<p>Various departments in an enterprise lack the size, geography and functional understanding to be able to collaborate and harness new innovation. Environment lacks necessary conditions for fostering innovation and novel ideas driven by its employees</p>
<p>The absence of a framework for creative problem solving by team in an enterprise is unable to support multiple problem types and effectively rectify problems presented</p>
                    

HindujaTech_Innovation_Management_Platform_Casestudy.pdf

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Innovation Management Platform

This platform is aimed at assisting employees across the organization report a problem and get ideas for the rectification of the reported problem

<h3>Business Challenges</h3>
<p>Lack of visibility:  Manual methods to track quality data leading to gaps in visibility during pre-delivery inspection</p>
<p>Lack of proper categorization of defects, leading to poor quality of data for performing root cause analysis</p>

HindujaTech_Pre_Delivery_Inspection _Casestudy.pdf

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Pre-Delivery Inspection (PDI)  

Our engineers developed a mobile app to permit real-time upload of information from shop floor by extracting of data from disparate systems

<h3>Business Challenges</h3>
<p>Driver behaviour and pattern needs to be observed and monitored for optimal performance</p>
<p>Need for real-time tracking application along with data insights and analytics on vehicle performance as well as overall vehicle/asset management </p>
                    

HindujaTech_Fleet_Management_Services_Casestudy.pdf

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Developed a Fleet Management application – iAlert to enable fleet operators to monitor the whereabouts, status and health of their vehicles

Fleet Management Services

<h3>Business Challenges</h3>

                   
<p>Traceability features are not advanced enough when seeking insights into complex products. As product ingredients move through different stages of supply chain points, producers or consumers should be able to easily scan and aggregate them, and at the same time track origins of aggregated data for analysis and decision making </p>
<p>Implementing truly resilient supply chain solutions calls for a fully functional, flexible platform using scalable technologies that can break barriers between technical and functional silos. Ensure availability of right information to enable timely decisions, driven by real-time data generated from distributed supply networks</p>

HindujaTech_Extending_the_Enterprise_Casestudy.pdf

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Benefit from an open, secure network that offers streamlined integration with your logistics business processes that leads to 360-degree view of fleet health

Extending the Enterprise

<h3>Business Challenges</h3>
<p>Lead time in VAVE programs is high and takes away focus from implementation. The system is also incapable of prioritising certain key aspects of the VAVE programme through automation to deliver higher payoffs while staying cost competitive</p>
<p>The absence of knowledge regarding the program and process has also contributed to the lack of motivation displayed to significantly contribute towards the application of VAVE program and strategies. A breakdown has between observed between the communication of employees and the VAVE program and it is extremely essential to bridge that gap</p>


HindujaTech_Implementing_VAVE _Idea_Management_Solution_Casestudy.pdf

Implementing VAVE – Idea Management Solution  

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VAVE Solution is deployed with the objective of decreasing costs, increasing product quality and decreasing time required for product access in the market

<h3>Business Challenges</h3>

<p>Unorganised data that is spread across various different IT databases in different formats like CRM, DMS, and Warranty Systems of enterprises that prevents data from being effective and actionable. It leads to loss of useful business insights, trend analysis and higher lead time</p>
<p>In the absence of a unified data solution, manual efforts to the collect the same from across databases leads to accuracy issues in forecasting, and hence OEMs are not able to target right customers for service campaigns</p>


HindujaTech_Efficient_Deployment_of_Unified_Customer_Data_Management_Solution_Casestudy.pdf

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Efficient Deployment

Deployment of unified Customer Data Management solutions ensures that data collected is of relevance to your conversion objectives and business goals under a unified platform

Efficient Deployment of Unified Customer Data Management Solution  

<h3>Business Challenges</h3>
<p>The engines and their components become vulnerable when the mechanical stress on smaller engines and components is very high</p>
<p>Meeting emissions and fuel economy requirements is creating new durability issues. Further challenges come from the need to use an increasing amount of biofuels from a wider range of sources</p>
 



HindujaTech_1_Litre_Engine_Development_Casestudy.pdf

Case Study On One Litre Engine Development Service - Powertrain Development Services by Hinduja Tech Limited

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Hinduja Tech Engineers Conceptualized, Designed, Developed, and Tested Proto Engine in just 18 months 

1 Litre Engine Development 

<h3>Business Challenges</h3>

<p>The engine can become unbalanced when the cylinders aren’t aligned correctly which leads to mechanical stress and vibration without additional mechanisms to correct this imbalance</p>

 


HindujaTech_Lightweighting_of_Engines _Casestudy.pdf

Case Study On Engine Lightweighting Solutions - Powertrain Development Services by Hinduja Tech Limited

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Hinduja Tech’s team of engineers have analysed and studied on Design Optimization, Light Weighting and Functional Integration  

Lightweighting of Engines  

<h3>Business Challenges</h3>

<p>A pressure sensor is needed for operation with the cylinder head-mounted (motored or fired), as the pressure will rise in the combustion chamber</p>

<p>The friction between the liner and the piston assembly will be affected due to this pressure. There is also a greater possibility of corrosion by cooling water</p>
 


HindujaTech_Cylinder_Block_and_Cylinder_Head_Design_and_Development _Casestudy.pdf

In Cylinder Combustion Analysis Using Ansys - Powertrain Development Services by Hinduja Tech Limited 

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Hinduja Tech’s engineers made a map of the Cylinder Block and Cylinder Head by listing out the Cylinder Blocks, Cylinder Heads and their developments

Cylinder Block and Cylinder Head Design & Development 

<h3>Business Challenges</h3>

<p>Developing new bogie suspension for the truck, aligning the development and validating the plan with vehicle development</p>
<p>System packaging had to be done with a bad case model i.e. short wheel base</p>
<p> The truck contained a higher CG weight and a variation was noted in the laden/unladen of a truck and an imbalance in the weight of the yaw rate and the dynamic lateral response was also discovered</p>


HindujaTech_Suspension_System_Integration_for_Truck_Chassis_Casestudy.pdf

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Suspension System Integration for Truck Chassis

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Full Vehicle Chassis Model, Installation, Layout and Production Drawings, Design Review Record, DVPR & DFMEA and FEA reports delivered

<h3>Business Challenges</h3>
                        
<p>Difficulty in validating the frame occurred when an Actual Load Data acting on a chassis was not available</p>
<p> Customers did not prefer major changes on the frame</p>
<p> Challenges in routing finalization with the existing frame</p>
                    
                    


HindujaTech_Redesign_of_Rear_Engine_Chassis_Bus_Casestudy.pdf

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After a complete analysis, an efficient Full Vehicle model of Chassis, Installation, Layout and Production drawings with FEA Reports was delivered

Redesign of Rear Engine Chassis – Bus 

<h3>Business Challenges</h3>

<p>Risks of internal cracks in an EGR cooler causing significant damage to any components or systems downstream. Soot and carbon build-up can also lead to failures with EGR valves</p>
<p>Additionally, air leaks from torn gasket, stretched clamps and ripped couplers causes inaccurate readings to the pressure & temperature sensors, electrical faults of the sensors & EGR valve and an increase in soot. This increase damages the turbocharger as well</p>


HindujaTech_EGR_Cooler_Analysis_Casestudy.pdf

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Hinduja Tech executed detailed study and analysis of steady state conjugate heat transfer of an EGR cooler

EGR Cooler Analysis

<h3>Business Challenges</h3>
<p>Requires modeling of heat dissipation within various Units due to forced convection and modeling of combined Convection, Conduction and Radiation</p>
<p>Underhood involves a lot of components and meshing that needs strategizing</p>


HindujaTech_Underhood_Thermal_Analysis_of_Rear_Engine_Bus_Casestudy.pdf

Underhood Thermal Analysis of Rear Engine Bus  

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Underhood flow check of orientation and location of radar fan & gills and velocity & flow rates at the radiator

<h3>Business Challenges</h3>
<p>When designing a Thermal Management System, heat-generation factors should be considered</p>
<p>Requires a robust external temperature variation and thermal shock to resist the climate changes</p>


HindujaTech_Battery_Thermal_Management_System _Casestudy.pdf

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 Battery thermal management

Hinduja Tech helped an automotive giant in analyzing the transient for flow distribution in the coolant pipe, comparison of max temperature in the battery module with and without liquid cooling and analysis on the cooling performance


Battery Thermal Management System  

<h3>Business Challenges</h3>

<p>The batteries are required to be stored at room temperature, which may not be possible for batteries like NiCd and NiMH as they react and perform differently concerning the ambient temperature</p>
<p>Drastic differences in the internal temperature might lead to different charge and discharge rates for each cell while also deteriorating the battery pack performance</p>


HindujaTech_Thermal_Analysis_of_Battery_Cooling_System _Casestudy_compressed.pdf

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Thermal Management Cooling System 

Hinduja Tech studied and analyzed the Blower Flow Rate Estimation for cruise through external flow and temperature

Thermal Analysis of Battery Cooling System  

<h3>Business Challenges</h3>
<p>In order to fulfill the technical requirements of a high-efficiency low-emissions of a commercial vehicle engine, a unique design is proposed to build a cooling water jacket structure. The impact of different structural and packaging design had to be investigated</p>
<p>The cooling water flow rate, temperature, and pressure at the inlet and several other critical factors of the cooling water jacket had to be measured at different engine operating conditions</p>
<p>A numerical simulation model of the coolant flow and the cooling system had to be built and used to analyze the thermal/fluid characteristics of the coolant flow in the water jacket</p>


HindujaTech_Cooling_Water_Jacket_Study_Casestudy.pdf

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Cooling Water Jacket Study

Hinduja Tech delivered flow distribution in the coolant jacket, non-uniform flow and thermal were analyzed. Our engineers did an interactive study on the hot spots in the engine block and head

 

Case Studies

Bumper Rigidity Analysis

Instrument Panel Modal Characterization Study

Automate VAVE Idea Management Process

PLC - ERP Data Integration

Trims Meshing

DC-DC Converter/Super Capacitor Module

Small Car Design and Development

SW Development for EV Wireless Electric Charger System Tx/Rx Modules

Custom Web Development - Microsoft Stack

Mobile Application – Android Native

E-Commerce : Magento & IONIC

Innovation Management Platform

Pre-Delivery Inspection (PDI)

Fleet Management Services

Extending the Enterprise

Implementing VAVE – Idea Management Solution

Efficient Deployment of Unified Customer Data Management Solution

1 Litre Engine Development

Lightweighting of Engines

Cylinder Block and Cylinder Head Design & Development

Suspension System Integration for Truck Chassis

Redesign of Rear Engine Chassis – Bus

EGR Cooler Analysis

Underhood Thermal Analysis of Rear Engine Bus

Battery Thermal Management System

Thermal Analysis of Battery Cooling System

Cooling Water Jacket Study

Power Control Module

Smart Relay

Feasibility Study

Side Impact Analysis as per SINCAP

Steering System Integration for Bus Chassis

Light Commercial Vehicle

PV Segment Vehicle Benchmarking

Vehicle Benchmarking of Global OEM

LCV Benchmarking for Global OEM

Engine Localization for Leading OEM

European Luxury Car

Proto Sourcing and Development

Layout Engineering

Digital Manufacturing

Human Simulation & Ergonomic Analysis – Dash Assembly

Material Flow Simulation

External Aerodynamics Study

Offset Frontal Crash Impact Analysis

Thermal Analysis of Battery Cooling

EV Battery Pack Design & Cost Reduction

Battery Enclosure Random Vibration

Battery Pack Integration Studies

Dark Mode

Brightness Control

Hibernate Mode

DC-DC Converter/Super Capacitor Module 

SW Development for EV Wireless Electric Charger System Tx/Rx Modules 

Lightweighting of Engines 

Cylinder Block and Cylinder Head Design & Development 

Underhood Thermal Analysis of Rear Engine Bus 

Battery Thermal Management System 

Thermal Analysis of Battery Cooling System 

Power Control Module 

Smart Relay 