Body Engineering Services by Hinduja Tech Limited

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Hinduja Tech is committed to supporting OEMs and Tier-1 companies by providing competitive and cost-effective end-to-end solutions across vehicle and body engineering service programs. Most OEMs today are using a modular platform/skateboard strategy to reduce development time, cost, and vehicle complexity and maximize product variants. In partnership with OEMs, we co-create multiple 'top hats' on the same platform that are lightweight, reliable, easy to manufacture, and compliant with the laws of the land.

Hinduja Tech is committed to supporting OEMs and Tier-1 companies by providing competitive and cost-effective end-to-end solutions across vehicle and body engineering service programs. Most OEMs today are using a modular platform/skateboard strategy to reduce development time, cost, and vehicle complexity and maximize product
variants. In partnership with OEMs, we co-create multiple 'top hats' on the same platform that are lightweight,
reliable, easy to manufacture, and compliant with the laws of the land.
<br>
We work on body structures, closures, wing doors, sunroof systems, mechanism load path generation, NVH, alternate
materials, and processes to develop competitive, lightweight, and durable body solutions.

Body Engineering Services Offering by Hinduja Tech Limited

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Body Engineering System

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Body Engineering Services

<ul>
<li>Lightweighting</li>
<li>Composites</li>
</ul>

Hinduja Tech has extensive experience in developing modern body structures for electric vehicles. Our body engineering services team of experts has immense knowledge of composite materials and innovative design methodology. This has helped us establish a strong footprint in this segment within a time frame that best suits your needs. Our competency of being involved in the structural integration of high-voltage batteries, among other offerings in our portfolio, makes us a partner of choice amongst disruptive OEMs in the market.

Body Engineering Design and Development Services For Electric Vehicles - Body Engineering Services by Hinduja Tech Limited

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Hinduja Tech's team has expertise in developing electric and traditional fuel vehicle platforms that suit global safety regulations and requirements.<br>  
<br>
<h3>Platform Expertise</h3>
<br>
Our body engineering services team can integrate various drivetrains (Electric, Hybrid, and ICE engines) and energy storage systems (HV batteries and fuel tanks) with body-in-white modules.<br>   
<br>
Also has experience in structural load path finalization to meet all primary crash requirements.
<br>
<br>
Underbody sub-structure design expertise includes:<br>
<ul>  
<li>Front energy absorber system/front crash box</li> 
<li>Front end assembly</li>
<li>Dash structure assembly</li> 
<li>Front floor assembly</li>
<li>Rear floor assembly</li>
<li>Rear crash box</li>
<br>
<h3>Platform Development –Concept to SoP</h3>
</ul>
<br>
<ul>
<li>Platform finalization (modular platform / conventional platform)</li>
<li>Benchmarking & vehicle teardown activities</li>
<li>Platform dimensions, vehicle model variants & specifications finalization</li>
<li>Platform layout & load path finalization</li>
<li>Occupant positioning, modules packaging study & master section creation</li>
<li>Concept  development</li>
<li>Detail  components  design  for  proto  release  & CAE</li>
<li>DFM, DFA & DFMEA document preparation and check</li>
<li>CAE, MFG & Tooling coordination to get the parts done</li>
<li>Data release in OEM/customer specific<br>data management tool (PLM/PDM)</li>
<li>Design modification and 2D GD&T drawing creations</li>
<li>SOP build and testing support</li>
</ul>

Platform Design and Development Services - Body Engineering Services by Hinduja Tech Limited

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Platform

HT comes with years of experience in design and development of upper bodies for passenger and commercial vehicle segments. We execute programs from concept, benchmarking competitive vehicles, styling feasibility, concept development, and cover testing & SOP build support.<br><br>

<h3>Upper Body Sub Structure Design Expertise: </h3>  
<ul><li>Body Side Assembly</li></ul>
- Body side outer panel<br> 
- Inner reinforcement ring assembly<br>
- Outer reinforcement ring<br>
- Quarter panel assembly<br> 
- A/B/C pillar assy<br>
<br><br>


<ul><li>Roof Assembly</li></ul>
- Roof panel<br>
- Front roof bow<br>  
- Mid/Rear roof bow assy<br>
<br><br>

<ul><li>Rear Wall Assy. (Commercial segment only)</li></ul>  

<h3>Projects Delivered Successfully: Upper Body Design/(Underbody/Platform)</h3><br><br>

<ul>
<li>Dimensional benchmarking & vehicle teardown</li><li>Upper body layout and occupant positioning</li><li>Load path finalization</li><li>Styling feasibility, master section creation & packaging study</li><li>Concept development</li><li>Detailed components design for proto release & CAE</li><li>DFM, DFA & DFMEA document preparation and check</li><li>CAE, MFG & tooling coordination to get the parts done</li><li>Data release in OEM/customer specific<br>Data management tool (PLM/PDM)</li><li>Design modification and 2D GD&T drawing creations</li><li>SOP build and testing support</li>
</ul>

 

Upper Body Design and Development Services - Body Engineering Services by Hinduja Tech Limited

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Upper Body

The closures and their apertures are designed to provide access to the passenger compartment, engine bay cargo area, and also protect occupant during crash event.<br>Our body engineering services team has expertise in design and development of closures from benchmarking competitive vehicles, styling feasibility, concept development up to testing & SOP build support.<br>
<br>
<h3>Closures Design Expertise</h3><br>  
<br>
<ul>
<li>Side door (Front & Rear Door)</li>  
<li>Hood/bonnet</li>   
<li>Tail gate/trunk</li>   
<li>Fender</li>   
<li>Sunroof</li>    
</ul>

<h3>From Benchmarking to SOP</h3><br>
<br>
<ul>
<li>Dimensional benchmarking & vehicle teardown</li>   
<li>Styling feasibility & regulation check</li> 
<li>Master section creation</li>
<li>Concept development, hardware packaging & feasibility</li>  
<li>Detail components design for proto release & CAE</li>   
<li>DFM, DFA & DFMEA document preparation and check</li>  
<li>CAE, MFG & tooling coordination to get the parts done</li>   
<li>Data release in OEM/customer specific<br>Data management tool (PLM/PDM)</li>   
<li>Design modification and 2D GD & T drawing creations</li>   
<li>SOP build and testing Support</li>
</ul>     

Closures Design and Development Services - Body Engineering Services by Hinduja Tech Limited

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Closure

Hinduja Tech has good experience in<br>mechanism design, selection and integration with closures system, considering closures mechanisms that play a major role in vehicle<br>aesthetic gap and flushness.<br>
<br>
<ul>
<h3>Expertise in closures mechanism</h3>
<br>
<li>Window winding unit</li>  
<li>Lock & striker unit</li>
<li>Hinges</li>  
<li>Inner & outer handle</li> 
<li>Check link/check strap</li>  
<li>Power-door-lock actuator</li>  
<li>Gas spring</li>
</ul>
<br>
<h3>Closures mechanism design expertise</h3><br> 
<br>
<ul>
<li>Mechanism/Hardware selection based on vehicle specifications & style</li><br> 
<li>Mechanism packaging and feasibility check</li>
</ul>    
      <li>Hinge axis feasibility</li><br> 
      <li>Glass drop study</li><br>  
      <li>Check strap/check link operating envelope</li><br>  
      <li>Latch, ODH & linkage packaging and feasibility study</li><br>  
 

Mechanisms Design and Development Services - Body Engineering Services by Hinduja Tech Limited

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Mechanism

Body Engineering Services Design and Development 

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Hinduja Tech_Interior & Exterior

Interior & Exterior Trims

Trims Engineering Services

<h3>Business Challenges</h3>

<p>Discovering unexpected NVH issues during design, verification, and vehicle testing</p>

HindujaTech_Small_Car_Design_and_Development_Casestudy.pdf

Case Study on Small Car Design and Development - Body Engineering Services by Hinduja Tech Limited

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Designed and developed a common platform for two vehicles with 30% less development time and 25% less development cost
 

Small Car Design and Development

<h3>Business Challenges</h3>

<p>Obtaining accurate data and information from reliable sources or lack of data and information to study the vehicle</p>
<p>Increase in the degree of regulation, price, level of competition and novelty</p>

HindujaTech_Feasibility_Study_Casestudy.pdf

Case Study on Feasibility Study - Body Engineering Services by Hinduja Tech Limited

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Hinduja Tech executed a detailed feasibility study of styling surface, Master Sections creation, engineering of parts​, Mountings and Positive Fixings Scheme​, creation of vehicle Level BOM​, Vehicle Prototype and Testing, with 30 % less development time. Our engineers completed the design and Virtual Validation within 12 months​

Feasibility Study

<h3>Business Challenges</h3>           
<p>Difficult to control waste and financial loss within the assembly line</p>
<p>Lack of supply in inventory that is ready to sell</p>


HindujaTech_Light_Commercial_Vehicle_Casestudy.pdf

Case Study on Light Commercial Vehicle Engineering - Body Engineering Services by Hinduja Tech Limited

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Partnered with a leading OEM to develop a Light Commercial Vehicle which involved complete Product Life Cycle from styling feasibility to SOP, LHD to RHD Conversion​, Front Facia change with new style, Supplier Development Support​ and Structural Analysis​

Light Commercial Vehicle 

Case Studies - Body Engineering Services

Why Us?

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Wide Experience with Global Automotive Industries 

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Design Automation for QC/Feasibility Study Template, etc. 

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Body Engineering Solutions with Optimum Cost, Safety and Reliability 

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State-of-the-Art Infrastructure & Test Facilities

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What Our Customer Say About Us

Connect With Subject Matter Expert - Body Engineering Services by Hinduja Tech Limited

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Kishor Anandrao Thakare

practicehead

A Gamut of Comprehensive Body Engineering Solutions. Connect With Us Today

Hinduja Tech_Product Engineering Services

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Product Engineering Services

Hinduja Tech’s Product Engineering Services division has inherited decades of automotive product development expertise in our DNA, and we offer full vehicle and powertrain development services from concept through SOP for ICE vehicles and EVs. Hinduja Tech has pioneered automotive product co-development using its unique frugal paradigm EngiNEAR with a strong focus on 'zero-based design to cost process' and delivered award winning programs.

# Product Engineering Services
Hinduja Tech’s Product Engineering Services division has inherited decades of [automotive product development](https://hindujatech.com/product-engineering-services/product-development) expertise in
our DNA, and we offer full vehicle and [powertrain development services](https://hindujatech.com/product-engineering-services/powertrain) from concept through SOP for ICE vehicles and [EVs](https://hindujatech.com/product-engineering-services/electric-and-future-mobility).
Hinduja Tech has pioneered automotive product co-development using its unique frugal paradigm EngiNEAR with a
strong focus on 'zero-based design to cost process' and delivered award winning programs.

As consumers continue to expect more and more from their vehicles, OEMs must figure a way out to meet these expectations. The OEMs have to constantly work towards tackling challenges in cost reduction, fuel efficiency, and building advanced HMI. Partnering with [Hinduja Tech](https://hindujatech.com/) will help OEMs and Tier-1s to innovate and stay relevant in the market by ensuring the safety, quality, relevance and robustness of their design.


Hinduja Tech plays a pivotal role to achieve faster time-to-market and product [cost reduction](https://hindujatech.com/product-engineering-services/costing-and-sourcing) using Frugal Engineering methodologies for its OEM and Tier-1 clients. With our proven delivery model & processes, decades of automotive domain expertise, skilled engineers and industry leaders, and 700+ supplier network, we have saved millions of dollars for our customers when they release their product in the market. By doing so, we become your go-to partner for Product Development!

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With the evolution of green and next-gen mobility, Hinduja Tech is all geared to drive innovation and meet the growing advancements in [EV technologies](https://hindujatech.com/product-engineering-services/electrical-and-embedded), and our automotive product engineering services teams have been executing a diverse portfolio of EV programs for various mobility applications for our OEM customers. For our Tier X customers, we have been co-developing smart IP development & innovation leveraging our service offerings in electrical, embedded, and electronics systems.</p><p>

Our 100+ client list from Fortune 100 includes 7 of top 10 Global Auto OEMs, leading disruptive and emerging OEMs & Global Tier-1, 2 Suppliers in Asia, Europe, UK and Americas.

Frugal Engi<span>NEAR</span>ing Paradigm

PRODUCT DEVELOPMENT SERVICES

PRODUCT DEVELOPMENT

PLATFORM ENGINEERING SERVICES

PLATFORM ENGINEERING

POWERTRAIN SERVICES

POWERTRAIN

Case Study On BCC Sourcing Process For European Luxury Car - Costing and Sourcing Services By Hinduja Tech Limited

BODY ENGINEERING

INTERIOR & EXTERIOR SERVICES

INTERIOR & EXTERIOR

THERMAL MANAGEMENT SERVICES

THERMAL MANAGEMENT

ELECTRICAL AND EMBEDDED SERVICES

ELECTRICAL AND EMBEDDED

ELECTRIC AND FUTURE MOBILITY SERVICES

ELECTRIC AND FUTURE MOBILITY

COMPETITIVE BENCHMARKING SERVICES

COMPETITIVE BENCHMARKING

VIRTUAL VALIDATION SERVCIES

VIRTUAL VALIDATION

COSTING & SOURCING SERVICES

COSTING & SOURCING

MANUFACTURING ENGINEERING SERVICES

MANUFACTURING ENGINEERING

Our Product Engineering Services

<h3>Business Challenges</h3>

<p>Increasingly tougher emission regulations, as well as unprecedented fuel efficiency targets, require sophisticated systems that extend well beyond traditional Spark Ignition (SI) engine and Transmission Control</p>
<p>With a failing ECM, there is a chance for bad fuel economy as the faulty ECM disallows the engine from knowing how much fuel is needed to burn in the combustion process</p>
<p>New generation of powertrain controls challenges systems designers with higher complexity and the need for increased computing performance</p>
 



HindujaTech_Power_Control_Module _Casestudy.pdf

Power Control Module 

Hinduja Tech did an in-depth study and analysis on the Power Control Module, from the Patent Study to the Prototype Development

<h3>Business Challenges</h3>

<p>Information on the types of inputs to the IPC are needed, which also needs processing. The displayed data may not be directly sensed by the IPC.</p>

HindujaTech_Instrument_Panel_Modal_Characterization_Casestudy.pdf

Instrument Panel Modal Characterization Study

Hinduja Tech’s engineers worked on the modal characterization and performed meshing for the given instrument panel of a passenger car

<h3>Business Challenges</h3>
<p>Design of vehicle sub-system for lightweight and safety seems to lead the designer towards unforeseen challenges</p>
<p>The bumper is the main structural component which is expected to be sturdy enough to absorb the impact energy, in order to reduce risks caused on road. At the same time, it must possess sufficient strength and stiffness to protect the other vehicle components too</p>


HindujaTech_Bumper_Rigidity_Analysis_Casestudy.pdf

Bumper Rigidity Analysis

To evaluate the rigidity of the front bumper of a passenger car as per customer standards

Case Studies - Product Engineering Services

Proven Experience in Full Vehicle Development

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Concept to Prototype and through SOP Support

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Digital Systems in Engineering that helps in Achieving Engineering Efficiency and Reducing Proto-Costs

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Demonstrated Product BOM Cost Reduction that helps OEMs save millions of dollars

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Proven Experience and Continued Relationship with OEMs, Tier-1 & Disruptive Players

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15% - 33% Reduction in Time-to-Market | <br>7% - 21% Lower Cost 