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    Each manufacturing process brings about some unforeseen challenges. This requires us to develop a solution by optimizing & standardizing the process, which includes identifying bottlenecks, root cause analysis, reducing non-value-added activities, designing & improving fixtures, and material handling equipment.Read more

    Our Manufacturing Engineering Services

    Process Engineering
    Industrial Engineering
    Tool Design
    Virtual Factory Simulation
    Material Flow Simulation

    Manufacturing Engineering Services Tools

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    Our team of versatile engineers with vast experience in the automotive domain provides value-added services in manufacturing and line builders at an unmatched cost and time advantage.

    OEMs & Tier-1s Line Builders

    Value Delivered

    • Successfully boosted operator utilization by 10% resulting in several thousand dollars in savings for a leading commercial vehicle manufacturer

    • Production capacity improvised by 8-12% using plant simulation

    • Optimization of station/process and improvement in productivity by 5% using VA and NVA analysis

    • Aided in enhancing the manufacturing throughput of the line by 15% through material flow simulation (by comparing multiple options)

    • Reduction in fixture weight by 10% using FEA coordination resulting in savings of more than $20000 for a locomotive manufacturer

    • Creation of 3D visual work instructions resulting in reduced document illustrations by 25%

    Case Studies - Manufacturing Engineering Services

    Layout Engineering

    Layout Engineering

    Hinduja Tech has improved and updated the existing layout in order to optimize on cycle time, improve material handling ...

    Digital Manufacturing

    Digital Manufacturing

    Software visualization and simulation of the production process with the aim of improving logistics of material handling...

    Human Simulation & Ergonomic Analysis – Dash Assembly

    Human Simulation & Ergonomic Analysis – Dash Assembly

    Improving efficiency in machine - human interaction during the Dash Assembly, Fastening and Loading Process

    Material Flow Simulation

    Material Flow Simulation

    Our team has analyzed and extensively tested the Commercial Vehicle, leading to reduction in part travel distance, incre...

    View More Case Studies
    Why Us?

    Using a perfect blend of Domain Knowledge with Technical Expertise.

    100+ years of Manufacturing experience.

    Provide solutions from Green Field and Brown Field projects to NPI programs.

    Designing, Developing, Validating and Optimizing Manufacturing Processes using latest Digital Manufacturing tools.

    What Our Customers Say About Us

    "It is an understatement if we say, ‘Our team is very pleased with the excellent work we have received from Hinduja Tech’. Hinduja Tech Manufacturing Engineering Services team has overall outshined our expectations and has proven to be a great asset to our program!"

    Director of Engineering, An Emerging OEM

    "Thanks for the amazing support Hinduja Tech has provided. We’re really impressed by the ownership taken by your team, and truly appreciate what they have done to keep our projects running successfully."

    Engineering Unit Manager, A Global Tier-1 Supplier

    "Meeting project milestones is always a top priority, and once Hinduja Tech came into the frame, we knew we were advancing in the right direction and have successfully achieved what we desired. Thanks for being reliable each time and making communication way more effective and easier."

    Lead Product Engineer, Roof Systems, A Global Tier-1 Supplier

    FAQ - Manufacturing Engineering

    Can Hinduja Tech design tooling and fixtures for the production line?

    Hinduja Tech specializes in fixture design and ensures that our fixtures meet your specific requirements and integrate seamlessly into your production process. Our experience in fixture design includes a wide range of applications in automotive, heavy engineering, oil, and gas. We have a proven track record of delivering high-quality fixtures that meet stringent production standards. By partnering with Hinduja Tech, you can benefit from our expertise and we ensure that your production line operates efficiently and effectively and reaps the benefit of improved OEE.
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    Does Hinduja Tech have a local presence in the US, Europe, and Mexico to support our projects?

    Yes, Hinduja Tech has a unique business model including onshore, nearshore, and offshore which helps customers reap the benefit of improved efficiency, response time, and cost reduction. We have our offices in USA, Mexico, Canada, UK, France, Germany, Romania, Chennai, Bengaluru, Pune and Japan.
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    Can Hinduja Tech provide references for similar projects, especially in the automotive industry?

    Absolutely. Hinduja Tech has a strong portfolio of automotive projects, including greenfield and brownfield projects, continuous improvements and collaborations with several Tier-1 automotive suppliers. Contact us for case studies and references that showcase our capabilities and the value we bring.
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    Can Hinduja Tech provide on-site support during the commissioning phase?

    Hinduja Tech offers comprehensive project support, including on-site commissioning up to SOP (Standard Operating Procedure) and line sign-off. Our experienced team can efficiently manage greenfield projects and ensure a smooth plant startup. We are committed to working closely with your team to achieve a successful project launch.
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    How quickly can Hinduja Tech mobilize resources to support our project?

    Hinduja Tech is known for its rapid response capabilities. We can deploy a core team and offer flexible engagement models, including part-time consultancy, to meet your specific project timeline and resource requirements.
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    Nithyanand S

    Nithyanand S

    Practice Head

    Nithyanand S is the Practice Head for Manufacturing Engineering Services. He is a techno-commercial professional with 23 years of experience in both technical and commercial functions, spread across Auto and Auto ancillary industries. He is a seasoned professional working in complex and challenging environments with a proven ability to represent the organization in all functions such as Cost, Quality, Delivery and Technology. Nithyanand is proficient in Strategic Sourcing, Vendor Development, Part Development through strong process approach, Price Settlements, and Cost Reduction through VA/VE, and has exposure in different commodities and processes. He has real-time experience in Supply Chain Management and Capacity Planning.

    Reach Out to Us for all Your Manufacturing Engineering Services Designing and Assembly needs

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