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Thermal Management

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Hinduja Tech’s comprehensive, best-in-class thermal simulation capabilities can help you to understand the thermal characteristics of your product and subsequently tailor your thermal management solution for optimal performance. With abundant knowledge in this field, Hinduja Tech offers solutions to thermal issues in all automotive segments ranging from commercial/passenger vehicles, including two and three-wheelers. 


# Thermal Management
Hinduja Tech’s comprehensive, best-in-class thermal simulation capabilities can help you to understand the thermal characteristics of your product and subsequently tailor your thermal management solution for optimal performance. With abundant knowledge in this field, Hinduja Tech offers Thermal Management solutions to thermal issues in all automotive segments ranging from [commercial](https://hindujatech.com/product-engineering-services/product-development/commercial-vehicle)/[passenger vehicles](https://hindujatech.com/product-engineering-services/product-development/passenger-vehicle), including two and three-wheelers. 

Our Vehicle Thermal Management capabilities cover powertrain thermal management, be it internal combustion [engine/electric motors](https://hindujatech.com/product-engineering-services/electric-and-future-mobility) and battery systems which is the major source of thermal problems in automotive. Hinduja Tech has delivered Thermal Management solutions in water/oil pump to body control modules to global automotive suppliers.  Our Thermal Management expertise also includes metal to electronic circuit cooling study, human HVAC comfort study, and duct optimization study for HVAC systems. 



Engineers at Hinduja Tech have significantly contributed to in-cylinder combustion simulations to tailpipe exhaust simulations. The knowledge acquired over the years has helped us deliver World-Class products to global OEMs.  

Thermal Management Vehicle Level

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Vehicle Level Thermal Analysis​ 

Hinduja Tech thermal management offers a comprehensive portfolio of cooling systems tailored for all types of electric propulsion (rechargeable hybrids and all-electric vehicles). Advanced simulation capability not only provides macro-level flow around the battery but also thermal validation of electronic BMS circuits. Our  thermal management expertise in external and internal flow simulation in the battery compartment allows us to deliver solutions in the area of battery load calculation and battery positioning. Hinduja Tech’s study results are correlated to field conditions with more than 95% efficiency.   	 



Our thermal management team has developed novel cooling solutions for our clients, performed Steady State Analysis and Transient Analysis for flow distribution in the coolant pipe, and enhanced cooling performance. Our thermal management engineering team has experience in modeling the complex nature of batteries and the variety of conditions they undergo. 


 Battery thermal management

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Battery Thermal Management System 

We cover [Powertrain Thermal Management](https://www.hindujatech.com/product-engineering-services/powertrain) for internal combustion engine/electric motors and battery systems which are the major source of thermal problems in the automotive industry. 

 thermal management - powertrain

Powertrain CFD Capabilities​ 

Our Thermal Management Offerings

<h3>Business Challenges</h3>
<p>Requires modeling of heat dissipation within various Units due to forced convection and modeling of combined Convection, Conduction and Radiation</p>
<p>Underhood involves a lot of components and meshing that needs strategizing</p>


HindujaTech_Underhood_Thermal_Analysis_of_Rear_Engine_Bus_Casestudy.pdf

Underhood Thermal Analysis of Rear Engine Bus  

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Underhood flow check of orientation and location of radar fan & gills and velocity & flow rates at the radiator

<h3>Business Challenges</h3>
<p>When designing a Thermal Management System, heat-generation factors should be considered</p>
<p>Requires a robust external temperature variation and thermal shock to resist the climate changes</p>


HindujaTech_Battery_Thermal_Management_System _Casestudy.pdf

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Hinduja Tech helped an automotive giant in analyzing the transient for flow distribution in the coolant pipe, comparison of max temperature in the battery module with and without liquid cooling and analysis on the cooling performance


Battery Thermal Management System  

<h3>Business Challenges</h3>

<p>The batteries are required to be stored at room temperature, which may not be possible for batteries like NiCd and NiMH as they react and perform differently concerning the ambient temperature</p>
<p>Drastic differences in the internal temperature might lead to different charge and discharge rates for each cell while also deteriorating the battery pack performance</p>


HindujaTech_Thermal_Analysis_of_Battery_Cooling_System _Casestudy_compressed.pdf

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Thermal Management Cooling System 

Hinduja Tech studied and analyzed the Blower Flow Rate Estimation for cruise through external flow and temperature

Thermal Analysis of Battery Cooling System  

<h3>Business Challenges</h3>
<p>In order to fulfill the technical requirements of a high-efficiency low-emissions of a commercial vehicle engine, a unique design is proposed to build a cooling water jacket structure. The impact of different structural and packaging design had to be investigated</p>
<p>The cooling water flow rate, temperature, and pressure at the inlet and several other critical factors of the cooling water jacket had to be measured at different engine operating conditions</p>
<p>A numerical simulation model of the coolant flow and the cooling system had to be built and used to analyze the thermal/fluid characteristics of the coolant flow in the water jacket</p>


HindujaTech_Cooling_Water_Jacket_Study_Casestudy.pdf

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Cooling Water Jacket Study

Hinduja Tech delivered flow distribution in the coolant jacket, non-uniform flow and thermal were analyzed. Our engineers did an interactive study on the hot spots in the engine block and head

 

Case Studies -  Thermal Management

Why Us?

Proven Experience: Lasting relationship with OEMs, Tier-1s & Disruptive Players

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Successfully Delivered Million Hours of Simulations for PV, CV and EVs

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State-of-the-art Computing Infrastructure and Test Facilities

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Problem Solving through Robust and Tested Processes

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What Our Customers Say About Us

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Jabastin Charles E

Contact Us and let our Expert Team help you with the Right Thermal Management Solution

Hinduja Tech_Product Engineering Services

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Product Engineering Services

Hinduja Tech’s Product Engineering Services division has inherited decades of automotive product development expertise in our DNA, and we offer full vehicle and powertrain development services from concept through SOP for ICE vehicles and EVs. Hinduja Tech has pioneered automotive product co-development using its unique frugal paradigm EngiNEAR with a strong focus on 'zero-based design to cost process' and delivered award winning programs.

# Product Engineering Services
Hinduja Tech’s Product Engineering Services division has inherited decades of [automotive product development](https://hindujatech.com/product-engineering-services/product-development) expertise in
our DNA, and we offer full vehicle and [powertrain development services](https://hindujatech.com/product-engineering-services/powertrain) from concept through SOP for ICE vehicles and [EVs](https://hindujatech.com/product-engineering-services/electric-and-future-mobility).
Hinduja Tech has pioneered automotive product co-development using its unique frugal paradigm EngiNEAR with a
strong focus on 'zero-based design to cost process' and delivered award winning programs.

As consumers continue to expect more and more from their vehicles, OEMs must figure a way out to meet these expectations. The OEMs have to constantly work towards tackling challenges in cost reduction, fuel efficiency, and building advanced HMI. Partnering with [Hinduja Tech](https://hindujatech.com/) will help OEMs and Tier-1s to innovate and stay relevant in the market by ensuring the safety, quality, relevance and robustness of their design.


Hinduja Tech plays a pivotal role to achieve faster time-to-market and product [cost reduction](https://hindujatech.com/product-engineering-services/costing-and-sourcing) using Frugal Engineering methodologies for its OEM and Tier-1 clients. With our proven delivery model & processes, decades of automotive domain expertise, skilled engineers and industry leaders, and 700+ supplier network, we have saved millions of dollars for our customers when they release their product in the market. By doing so, we become your go-to partner for Product Development!

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With the evolution of green and next-gen mobility, Hinduja Tech is all geared to drive innovation and meet the growing advancements in [EV technologies](https://hindujatech.com/product-engineering-services/electrical-and-embedded), and our product engineering services teams have been executing a diverse portfolio of EV programs for various [mobility applications](https://hindujatech.com/digital-technologies/application-services) for our OEM customers. For our Tier X customers, we have been co-developing smart IP development & innovation leveraging our service offerings in electrical, embedded, and electronics systems.</p><p>

Our 100+ client list from Fortune 100 includes 7 of top 10 Global Auto OEMs, leading disruptive and emerging OEMs & Global Tier-1, 2 Suppliers in Asia, Europe, UK and Americas.

Frugal Engi<span>NEAR</span>ing Paradigm

PRODUCT DEVELOPMENT SERVICES

PRODUCT DEVELOPMENT

PLATFORM ENGINEERING SERVICES

PLATFORM ENGINEERING

POWERTRAIN SERVICES

POWERTRAIN

Case Study On BCC Sourcing Process For European Luxury Car - Costing and Sourcing Services By Hinduja Tech Limited

BODY ENGINEERING

INTERIOR & EXTERIOR SERVICES

INTERIOR & EXTERIOR

THERMAL MANAGEMENT SERVICES

THERMAL MANAGEMENT

ELECTRICAL AND EMBEDDED SERVICES

ELECTRICAL AND EMBEDDED

ELECTRIC AND FUTURE MOBILITY SERVICES

ELECTRIC AND FUTURE MOBILITY

COMPETITIVE BENCHMARKING SERVICES

COMPETITIVE BENCHMARKING

VIRTUAL VALIDATION SERVCIES

VIRTUAL VALIDATION

COSTING & SOURCING SERVICES

COSTING & SOURCING

MANUFACTURING ENGINEERING SERVICES

MANUFACTURING ENGINEERING

Our Product Engineering Services

<h3>Business Challenges</h3>

<p>Discovering unexpected NVH issues during design, verification, and vehicle testing</p>

HindujaTech_Small_Car_Design_and_Development_Casestudy.pdf

Case Study on Small Car Design and Development - Body Engineering Services by Hinduja Tech Limited

Designed and developed a common platform for two vehicles with 30% less development time and 25% less development cost
 

Small Car Design and Development

<h3>Business Challenges</h3>

<p>Increasingly tougher emission regulations, as well as unprecedented fuel efficiency targets, require sophisticated systems that extend well beyond traditional Spark Ignition (SI) engine and Transmission Control</p>
<p>With a failing ECM, there is a chance for bad fuel economy as the faulty ECM disallows the engine from knowing how much fuel is needed to burn in the combustion process</p>
<p>New generation of powertrain controls challenges systems designers with higher complexity and the need for increased computing performance</p>
 



HindujaTech_Power_Control_Module _Casestudy.pdf

Power Control Module 

Hinduja Tech did an in-depth study and analysis on the Power Control Module, from the Patent Study to the Prototype Development

<h3>Business Challenges</h3>

<p>Information on the types of inputs to the IPC are needed, which also needs processing. The displayed data may not be directly sensed by the IPC.</p>

HindujaTech_Instrument_Panel_Modal_Characterization_Casestudy.pdf

Instrument Panel Modal Characterization Study

Hinduja Tech’s engineers worked on the modal characterization and performed meshing for the given instrument panel of a passenger car

<h3>Business Challenges</h3>
<p>Design of vehicle sub-system for lightweight and safety seems to lead the designer towards unforeseen challenges</p>
<p>The bumper is the main structural component which is expected to be sturdy enough to absorb the impact energy, in order to reduce risks caused on road. At the same time, it must possess sufficient strength and stiffness to protect the other vehicle components too</p>


HindujaTech_Bumper_Rigidity_Analysis_Casestudy.pdf

Bumper Rigidity Analysis

To evaluate the rigidity of the front bumper of a passenger car as per customer standards

Case Studies - Product Engineering Services

Proven Experience in Full Vehicle Development

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Concept to Prototype and through SOP Support

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Digital Systems in Engineering that helps in Achieving Engineering Efficiency and Reducing Proto-Costs

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Demonstrated Product BOM Cost Reduction that helps OEMs save millions of dollars

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Proven Experience and Continued Relationship with OEMs, Tier-1 & Disruptive Players

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15% - 33% Reduction in Time-to-Market | <br>7% - 21% Lower Cost 

Our Thermal Management Offerings

Case Studies - Thermal Management

Underhood Thermal Analysis of Rear Engine Bus

Battery Thermal Management System

Thermal Analysis of Battery Cooling System

Cooling Water Jacket Study

Why Us?

What Our Customers Say About Us

Jabastin Charles E

Practice Head

Contact Us and let our Expert Team help you with the Right Thermal Management Solution!

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